Chevrolet Silverado 2500 HD Demanding a Full Set Up

When a customer comes back for a second build, you know you’re doing something right—and this Chevrolet Silverado 2500 is the perfect example of that trust in action.

This isn’t just another lifted truck. This is a purpose-built, fully engineered touring and towing setup designed to handle everything from daily driving to long-haul off-road trips. Every component has been carefully selected, installed, and refined to deliver performance, comfort, and reliability.

At CTO Industries, builds like this are about more than just bolting on parts—they’re about creating a complete system that works seamlessly together.

Let’s break down this Chev 2500 and see what makes it such a serious bit of kit.

Watch the Full Walkaround

Front-End Setup: Clean Look, Hidden Capability

Starting at the front, this build retains the factory bar—but don’t let that fool you.

Behind it sits a hidden winch cradle, giving the vehicle full recovery capability while maintaining a clean, OEM-style appearance. This is paired with a safety hook, ensuring the vehicle is ready for real-world off-road situations.

Behind the grille, a massive 39-inch light bar from Ultra Vision Lighting has been installed using custom in-house brackets designed by CTO Industries.

Ultra Vision Lighting website: https://www.ultravisionlighting.com.au/

These brackets are engineered to maintain airflow through the grille—critical for cooling in a heavy-duty truck like the Silverado.

Styling That Works as Hard as It Looks

Colour-coded flares from Husky Liners give the vehicle a clean, factory-style finish while allowing clearance for larger tyres.

Husky Liners flares & accessories: https://www.huskyliners.com/

Paired with CTO Industries’ in-house mudflap brackets, this setup protects the vehicle while keeping everything looking refined and integrated.

Wheel and Tyre Package: Built for Any Terrain

This Chev 2500 is running a serious wheel and tyre combination:

• Wheels from KMC Wheels
  KMC Wheels range: https://www.kmcwheels.com/

• Tyres: Yokohama Geolandar X-AT G016
  Yokohama Geolandar X-AT tyres: https://www.yokohama.com.au/tyres/geolandar-x-at

The 37-inch Geolandar X-AT tyres provide aggressive off-road traction while still delivering comfort on the road—perfect for touring builds like this.

Suspension Upgrade: A Complete Transformation

Underneath, this Silverado is running a full 5-inch suspension system designed to improve ride quality, handling, and off-road capability.

Key components include:

• Upper control arms from BDS Suspension
  BDS Suspension systems: https://bds-suspension.com/

• Fox 2.5 Performance Elite shocks
  Fox Performance Elite shocks: https://www.ridefox.com/

This setup also includes custom remote reservoir brackets developed by CTO Industries—eliminating the need to cut into guard liners and keeping everything looking factory clean.

Supporting upgrades include sway bar links, braided brake lines, and upgraded suspension hardware to handle the increased load and performance demands.

Electrical Integration Done Properly

With modern vehicles, electrical systems are complex—and poor workmanship can lead to long-term issues.

CTO Industries ensures everything is properly reconnected, including:

• Mirror lighting

• Tail lights

• Auxiliary lighting

All wiring is soldered and completed in-house for long-term reliability—no shortcuts, no compromises.

Side Steps That Add Real Functionality

To make accessing the vehicle easier, this build features XL side steps from AMP Research.

AMP Research electric side steps: https://www.amp-research.com/

These steps offer extended sill protection and a unique feature—allowing them to stay down even when the door is closed. This makes cleaning and accessing the vehicle far easier.

Roof Rack and Touring Setup

For touring capability, this Silverado is fitted with a premium roof rack system from Higher Ground.

Higher Ground roof racks: https://www.highergroundoffroad.com.au/

Integrated into the setup are lighting solutions from Roadvision.

Roadvision lighting range: https://roadvision.com.au/

The vehicle is also equipped with recovery boards from MaxTrax.

MaxTrax recovery boards: https://maxtrax.com.au/

This combination ensures the vehicle is fully equipped for remote touring and off-road recovery situations.

Rear-End Setup: Next-Level Air Suspension

The rear of this Chev 2500 has undergone a complete transformation.

The factory leaf springs have been removed and replaced with a premium air suspension system from Kelderman.

Kelderman air suspension systems: https://kelderman.com/

This system includes:

• Heavy-duty trailing arms

• Adjustable pinion angles

• Integrated air suspension

• Heavy-duty sway bar

• Auto-levelling functionality

Rear suspension is supported by Fox 2.5 Performance Elite shocks, ensuring the vehicle maintains ride comfort even under load.

The auto-levelling feature is a standout—especially when towing. When a caravan or heavy load is added, the system automatically adjusts ride height, improving stability and handling.

Built as a Complete Package

What makes this build stand out is how every component works together.

This isn’t just a list of parts—it’s a fully integrated system designed for:

• Off-road capability

• Long-distance touring

• Heavy-duty towing

• Daily usability

Every detail has been considered, and every upgrade has a purpose.

Why Choose CTO Industries?

At CTO Industries, builds are designed around real-world use—not just looks.

From custom in-house components to premium brand partnerships, the focus is always on quality, performance, and reliability.

Whether you’re after a full build or a simple upgrade, the team has the expertise to deliver.

Ready to Build Your Own Rig?

If you’re inspired by this Chev 2500 build, now is the time to start planning your own.

From airbags and suspension upgrades to complete touring setups, CTO Industries can tailor a solution to suit your needs.

1 Venus Close, Kilsyth

Get in touch today and take your build to the next level.

Final Thoughts

This Chev 2500 is what happens when every detail is done right.

With premium components, custom engineering, and expert installation, it delivers serious performance, comfort, and capability—ready for anything from towing to off-road touring.